1 6 zetec e engine tuning book

Ford began sales of the focus to europe in july 1998 and in north america during 1999 for the 2000 model year. Zetec tuning guide ford zetec engine tuning guide, zetec zetec sse engine tuning zetec tuning guide. The valve problem is overcome by using the 5w30 grade of engine oil. Scholar gas flowed head with kent fz1802 camshafts and. Tuning the zetec page 1 last on march 28 2017 zetec 2. In fact we can ecu remap the majority of ford turbo engines. Datalogging of the engine sensor data during a wide open throttle run reveals the actual air consumption. Take zetec engine 1 8 120 if you need one used but in excellent condition. Im trying to find out roughly how much work i will need to do to my car, the car is a book built 7, how much bigger is a zetec than a xflow. It develops 100 bhp 101 ps75 kw of power at 6000 rpm. Ford designed the zeta to share some parts with other ford engine developments at the time, including the smaller sigma i4 and larger duratec v6. The sport compact performance market is hot and getting hotter and while the honda civic and acura integra have long been the dominant players in the market, a newcomer is emerging as a popular car for performance modifications the ford focus. The filler caps and the engine oil dipstick are coloured for easy identification. Engine doesnt include inlet or exhaust manifolds as these were bespoke to the race car.

Check it out if your thinking of going turbo on your zetec. First and the only power buster on the market directly connected to the ecu electronicengine. Stoichiometric combustion of gasoline occurs at a ratio of 14. This leaves a broad range of possible operating conditions. Here is an excerpt first of all, there is little point in trying to turbocharge the restrictive 1. Tts are proud to announce its new supercharger kit to fit on the ford 2. Ford fiesta 2008 owners handbook manual pdf download. But we have just found this site dedicated to zetec turbo tuning. Symptons are a rough idle and difficulty starting when cold. Manufacturing in argentina continued until 2008, and it was still on sale in brazil until 2009. The above is intended as a guide to the selection of your zetec engine format. Modifications other than those listed exist within this range. The ford focus first generation is a compact car that was manufactured by ford in europe from 19982004 and by ford in north america from 19992007. The best power gains on a cheap budget can be found with the introduction of new high performance cams and bike throttle bodies ran on a good ecu system.

This engine shares its bore and stroke dimensions with the 2valve cvh engine. In our books, the turbo kit, cylinder head, brake kit and steering upgrade are sure hits. Vat please don t hesitate to contact us on the phone number above or click here to email. None of the zetec range out of the focus have variable valve timing, whether it is 1. Ford zetec engine wikipedia, the free encyclopedia ford motor company used the zetec name on a variety of inline4cylinder automobile engines. But there are big differences the engine has chaindriven cams as opposed to the zetecs belt, plus the induction and exhausts are respectively on the opposite sides. The pumaspeed workshop team are ready to fit the black top 1400cc zetecse engine in our head office located here we estimate the labour time to be approximately 12. The series 2 zetece has 16v zetec cast in to the top of. Zetec engine build last on december 31 2015 february 2008 this is the project to build a new series ii zetec e engine, on a shoestring. Whilst ford marketed the zetec as the sportier lr focus, the engines are all zetec engines, including the 1. I am in the same boat as you with regard to tunning a 1. The engine will feature raised compression ratio, steel rods, forged pistons, a cnc head, race cams with hydraulic lifters, and a predicted power output of around 220bhp.

The zeta name was dropped in favour of zetec when italian car maker. Tuning the zetec page 1 ford focus engine diagram ford focus engine zetec e 1,8. Thinking of changing my xflow to zetec hi all im thinking of upgrading my car from a 1. The late model duratec design has taken over where the initial zetec motor left off in the early 2000s. The vehicle strategy book has different set ups for all indi. Instead, a series of the familar modifications can help. Jun 24, 2018 there is a good article on tuning the ford zetec engine here. There are basically two zetec engines zetec s 1400,1600,1700, used in fiestas,pumas etc can produce serious power, but tuning parts not cheaply available. The tdci turbocharged diesel commonrail injection specification indicates that the engine runs on diesel, injected from a common rail system that is designed to lower emissions. On top of this, theres a smaller capacity zetec described elsewhere plus, late zetecs were made to look like the latest duratecs. Super street european car import tuner honda tuning. So far the car we are working with is bone stock, so our goal is an ebay turbo kit, stage 3 clutch, roll cage, suspension, and wheels and tires. Page 2 maintenance and care engine oil checking the engine oil check the engine oil each time you fuel your vehicle. Been in dry storage for 12 months and is in ford engine crate the ne.

Notice how this naturally aspirated engine develops approximately 86% engine load at wot. Compare that to tuning a traditional ford engine such as a pinto. Terry mcgean hemmings muscle machines 20070401 if you are willing to spend the time learning the technology this will be a great book for your library. Ford focus zetec s turboremapping engineecu tuning. The catch is that this chemical reaction releases differing amounts of heat depending on the mixture. Assembly of the mark 2 focus started in 2008 for the 2009 model. We have vast experience with ford remapping and have perfected tuning the ford focus zetec s turbo.

Custom ford focus fr200 turbo tuner car turbo magazine. For us, the hot hatchhooked minority, this is sad news. The following zetec engine kits are designed for customers who have sourced their own ford zetec engine and have a pair of 4045dcoe carburettors. As tools for tuning modern engines have become more powerful and sophisticated in recent years, the need for indepth knowledge of. The first zetecbranded engine was the zeta family, introduced for the 1992 model year powering the fifth generation of the european ford escort, the third generation orion and the mk. Zetec e 1600,1800 2000 iron block,pretty tuneable, but superceded by duratecs these days. Advanced tuning, author and calibration engineer greg banish provides the reader with the insight required to understand and tune modern efi systems. The series 1 zetec has dohc 16v cast in to the top of the cam cover. Working when pulled from a rwd race car after upgrade to 2. There are lots of parts around for them and plenty of mods that can be done from turbocharging to camshafts and head work.

Then add a fast road cam and hopefully some larger valves and you already have a nippy rev happy car. Its powered courtesy of a naturally aspirated engine of 1. You might look to the other fiesta engine options to source a suitable donor and do a 1. This air consumption is used by the pcm to calculate engine load. This is a relatively lowpowered engine, ideal for a smaller car. The zetec engine basically has no one simple bolt on that will give big power increase. Ford duratec he tuning guide this is the latest exciting power unit to come from ford and looks very much like the zetec especially when that engines badged as such.

The final zeta zetec was produced on december 10, 2004 at the bridgend factory with over. An engine swap with a newer fiesta st would certainly be an interesting. The last of the mark 1 focus produced in argentina 2008 version featured either a 1. Tuning the 1800 zetec page 1 general gassing pistonheads. The main reason for fitting mine is that with a tuned 2.

Ford tuning is one of our most common and popular brands of vehicle we at mwr performance remapping tune. Developed in the late 1980s by the ford motor company, the ford zeta engine was a straight4. Been doing a bit of research and other items on the to do list are an fse. And, if all you wanted was a good high powered plant, you could do the dirty and switch to hnda power then all youd need is only around five grand for a basic vtech unit. The same as every other engine exhaust, intake, cams etc. Has some yamaha origins, and i believe the basic design metamorphised into the duratec. Turn the engine off and wait a few minutes for the oil to drain into the oil pan.

Zetec engine incar engine repair procedures 2c3 2c 1. Found in the 2005 ford focus, this engine displaces 1. All you need to know about tuning the ford zetec engine torquecars. Zetec tuning hello, i am planning a zetec turbo build out right now, and my goals are for an drag, autocross setup car.

To get in excess of 200 bhp youd need eight grandplus. The book is only a very superficial collection of comments yes, comments and anecdotic information derived from the tuning of a single car yes, you read that right, only one car and discusses and does so very lightly, not in depth one tuning option diablosport, which the author cofounded. Performance figures are based on the 2000cc engine, however, the kits also apply to 1600cc and 1800cc engines. There are millions around so theyre cheap to buy from a salvage. There is a good article on tuning the ford zetec engine here. So, youll either have to chat to specialists such as interpro 01454 412777 or performance turbo systems 01582 731733 and have a custom turbocharged engine built from scratch, but be warned, it wont be cheap. Tuning the zetec page 1 ford focus engine diagram ford focus engine zetece 1,8.

Having the same bellhousing bolt pattern means that they are compatible with existing ford four cylinder engine types and indeed are a direct replacement for the ageing ford. Apr 16, 2002 the book is only a very superficial collection of comments yes, comments and anecdotic information derived from the tuning of a single car yes, you read that right, only one car and discusses and does so very lightly, not in depth one tuning option diablosport, which the author cofounded. Ford zetec e tuning guide the name zetec is pretty confusing because its now used by ford as a badge on the back to describe a level of trim. This unit features double overhead camshaft valve gear, 4 cylinder layout, and 4 valves per cylinder. I have already fitted an induction kit and am fitting a cat back exhaust system next week. The motor went on to power the focus rs but in turbocharged form. Zetec component kits carbs the following zetec engine kits are designed for customers who have sourced their own ford zetec engine and have a pair of 4045dcoe carburettors. Developed in the late 1980s by the ford motor company, the ford zeta engine was a straight4, double overhead cam internal combustion engine with which ford had intended to replace the analogous pinto and cvh models ford designed the zeta to share some parts with other ford engine developments at the time, including the smaller sigma i4 and larger duratec v6. I am thinking of going down the route of using bike carbs with a megasquirt ecu and possibly upgrading the stock cams. This engine is prone to the sticking valve problem, common amongst most series 1 engines. One of the most popular additions to this generation was the zetec s package, which features an upgraded suspension and new brakes. Van aaken used to do the conversion on a diy basis but recently discontinued it. The article is actually based on tuning the ford fiesta zetec s but the article below is an extract of the engine tuning part of this guide.